Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURVTN028 Mapping and Delivery Guide
Identify and repair high strength steel vehicle components

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency AURVTN028 - Identify and repair high strength steel vehicle components
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to locate, identify and repair high strength steel (HSS) vehicle components, including advanced and ultra-high strength steel. It involves preparing for the task, selecting and using specialist tools and equipment, confirming recommended repair procedure from original equipment manufacturer (OEM) or authorised agency, selecting repair procedures and recommended welding method, removing and replacing HSS components, finishing HSS repairs to pre-paint condition, and completing workplace processes and documentation.It applies to those working in the automotive body repair industry.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the damaged HSS vehicle components that they have repaired, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

OEM or authorised agency’s approved specifications and recommended repair procedures

OEM or authorised agency’s approved welding equipment

PPE required to repair HSS components

three different damaged vehicles requiring HSS component repairs

tools, equipment and materials appropriate for identifying and repairing HSS vehicle components.
Prerequisites/co-requisites
Competency Field Vehicle Body
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Locate OEM or authorised agency repair procedures
  • Job requirements are determined from workplace instructions
  • OEM or authorised agency repair procedures are sourced, interpreted and incorporated into planning process
  • Hazards associated with the work are identified and risks are managed
  • Recommended repair tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability
  • Work is planned to identify required HSS repair methods, minimise waste, and use time efficiently
       
Element: Repair or replace HSS components
  • Sections not subject to repair are protected, using approved methods and equipment
  • HSS sections to be replaced are identified and removed using OEM or authorised agency recommended removal methods and equipment, workplace procedures, and safety and environmental requirements
  • Damaged surfaces are restored to a condition suitable for fitting replacement HSS components
  • Vehicle measuring or jigging equipment is used to position replacement HSS component correctly according to OEM or authorised agency specifications
  • OEM or authorised agency’s surface coatings is protected or reapplied
  • Replacement HSS components are aligned and secured within OEM or authorised agency’s tolerances
       
Element: Weld HSS components
  • Recommended welding equipment for HSS is located and checked for correct operation
  • Sample welds are conducted using recommended welding techniques, inspected, and destruction tested for defects according to workplace instructions
  • HSS components are refitted using recommended repair methods, materials and equipment, and without causing damage to other systems or components
  • Grinding procedures are followed according to OEM or authorised agency and weld material specifications
       
Element: Complete work processes
  • Repairs to HSS components are finished to pre-paint condition according to workplace and OEM or authorised agency repair procedures
  • Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  • Tools and equipment are checked, tagged and reported if faulty, and stored according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       
Element: Locate OEM or authorised agency repair procedures
  • Job requirements are determined from workplace instructions
  • OEM or authorised agency repair procedures are sourced, interpreted and incorporated into planning process
  • Hazards associated with the work are identified and risks are managed
  • Recommended repair tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability
  • Work is planned to identify required HSS repair methods, minimise waste, and use time efficiently
       
Element: Repair or replace HSS components
  • Sections not subject to repair are protected, using approved methods and equipment
  • HSS sections to be replaced are identified and removed using OEM or authorised agency recommended removal methods and equipment, workplace procedures, and safety and environmental requirements
  • Damaged surfaces are restored to a condition suitable for fitting replacement HSS components
  • Vehicle measuring or jigging equipment is used to position replacement HSS component correctly according to OEM or authorised agency specifications
  • OEM or authorised agency’s surface coatings is protected or reapplied
  • Replacement HSS components are aligned and secured within OEM or authorised agency’s tolerances
       
Element: Weld HSS components
  • Recommended welding equipment for HSS is located and checked for correct operation
  • Sample welds are conducted using recommended welding techniques, inspected, and destruction tested for defects according to workplace instructions
  • HSS components are refitted using recommended repair methods, materials and equipment, and without causing damage to other systems or components
  • Grinding procedures are followed according to OEM or authorised agency and weld material specifications
       
Element: Complete work processes
  • Repairs to HSS components are finished to pre-paint condition according to workplace and OEM or authorised agency repair procedures
  • Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  • Tools and equipment are checked, tagged and reported if faulty, and stored according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Locate OEM or authorised agency repair procedures

1.1 Job requirements are determined from workplace instructions

1.2 OEM or authorised agency repair procedures are sourced, interpreted and incorporated into planning process

1.3 Hazards associated with the work are identified and risks are managed

1.4 Recommended repair tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

1.5 Work is planned to identify required HSS repair methods, minimise waste, and use time efficiently

2. Repair or replace HSS components

2.1 Sections not subject to repair are protected, using approved methods and equipment

2.2 HSS sections to be replaced are identified and removed using OEM or authorised agency recommended removal methods and equipment, workplace procedures, and safety and environmental requirements

2.3 Damaged surfaces are restored to a condition suitable for fitting replacement HSS components

2.4 Vehicle measuring or jigging equipment is used to position replacement HSS component correctly according to OEM or authorised agency specifications

2.5 OEM or authorised agency’s surface coatings is protected or reapplied

2.6 Replacement HSS components are aligned and secured within OEM or authorised agency’s tolerances

3. Weld HSS components

3.1 Recommended welding equipment for HSS is located and checked for correct operation

3.2 Sample welds are conducted using recommended welding techniques, inspected, and destruction tested for defects according to workplace instructions

3.3 HSS components are refitted using recommended repair methods, materials and equipment, and without causing damage to other systems or components

3.4 Grinding procedures are followed according to OEM or authorised agency and weld material specifications

4. Complete work processes

4.1 Repairs to HSS components are finished to pre-paint condition according to workplace and OEM or authorised agency repair procedures

4.2 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting

4.3 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.4 Tools and equipment are checked, tagged and reported if faulty, and stored according to workplace procedures

4.5 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

identify and repair high strength steel (HSS) components to pre-paint condition on three different damaged vehicles.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to identifying and repairing HSS vehicle components, including procedures for:

selecting and using personal protective equipment (PPE)

manually handling vehicle components

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials

original equipment manufacturer (OEM) or authorised agency’s:

vehicle specifications and measurements

approved repair procedures and quality processes

HSS repair, replacement and welding methods and procedures, including:

HSS recommended tools and equipment, including welding equipment

types and location of HSS components

pre-repair destruction testing of welds on similar material

body and panel alignment

bonding, riveting and welding

procedures for protecting vehicle and components during repair work

procedures for final inspection of HSS repair.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Locate OEM or authorised agency repair procedures

1.1 Job requirements are determined from workplace instructions

1.2 OEM or authorised agency repair procedures are sourced, interpreted and incorporated into planning process

1.3 Hazards associated with the work are identified and risks are managed

1.4 Recommended repair tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability

1.5 Work is planned to identify required HSS repair methods, minimise waste, and use time efficiently

2. Repair or replace HSS components

2.1 Sections not subject to repair are protected, using approved methods and equipment

2.2 HSS sections to be replaced are identified and removed using OEM or authorised agency recommended removal methods and equipment, workplace procedures, and safety and environmental requirements

2.3 Damaged surfaces are restored to a condition suitable for fitting replacement HSS components

2.4 Vehicle measuring or jigging equipment is used to position replacement HSS component correctly according to OEM or authorised agency specifications

2.5 OEM or authorised agency’s surface coatings is protected or reapplied

2.6 Replacement HSS components are aligned and secured within OEM or authorised agency’s tolerances

3. Weld HSS components

3.1 Recommended welding equipment for HSS is located and checked for correct operation

3.2 Sample welds are conducted using recommended welding techniques, inspected, and destruction tested for defects according to workplace instructions

3.3 HSS components are refitted using recommended repair methods, materials and equipment, and without causing damage to other systems or components

3.4 Grinding procedures are followed according to OEM or authorised agency and weld material specifications

4. Complete work processes

4.1 Repairs to HSS components are finished to pre-paint condition according to workplace and OEM or authorised agency repair procedures

4.2 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting

4.3 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.4 Tools and equipment are checked, tagged and reported if faulty, and stored according to workplace procedures

4.5 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

OEM or authorised agency repair procedures mustinclude:

identifying HSS type and location

visual and physical testing procedures

repair and welding specifications.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

manually handling vehicle components

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
OEM or authorised agency repair procedures are sourced, interpreted and incorporated into planning process 
Hazards associated with the work are identified and risks are managed 
Recommended repair tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability 
Work is planned to identify required HSS repair methods, minimise waste, and use time efficiently 
Sections not subject to repair are protected, using approved methods and equipment 
HSS sections to be replaced are identified and removed using OEM or authorised agency recommended removal methods and equipment, workplace procedures, and safety and environmental requirements 
Damaged surfaces are restored to a condition suitable for fitting replacement HSS components 
Vehicle measuring or jigging equipment is used to position replacement HSS component correctly according to OEM or authorised agency specifications 
OEM or authorised agency’s surface coatings is protected or reapplied 
Replacement HSS components are aligned and secured within OEM or authorised agency’s tolerances 
Recommended welding equipment for HSS is located and checked for correct operation 
Sample welds are conducted using recommended welding techniques, inspected, and destruction tested for defects according to workplace instructions 
HSS components are refitted using recommended repair methods, materials and equipment, and without causing damage to other systems or components 
Grinding procedures are followed according to OEM or authorised agency and weld material specifications 
Repairs to HSS components are finished to pre-paint condition according to workplace and OEM or authorised agency repair procedures 
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, tagged and reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
OEM or authorised agency repair procedures are sourced, interpreted and incorporated into planning process 
Hazards associated with the work are identified and risks are managed 
Recommended repair tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability 
Work is planned to identify required HSS repair methods, minimise waste, and use time efficiently 
Sections not subject to repair are protected, using approved methods and equipment 
HSS sections to be replaced are identified and removed using OEM or authorised agency recommended removal methods and equipment, workplace procedures, and safety and environmental requirements 
Damaged surfaces are restored to a condition suitable for fitting replacement HSS components 
Vehicle measuring or jigging equipment is used to position replacement HSS component correctly according to OEM or authorised agency specifications 
OEM or authorised agency’s surface coatings is protected or reapplied 
Replacement HSS components are aligned and secured within OEM or authorised agency’s tolerances 
Recommended welding equipment for HSS is located and checked for correct operation 
Sample welds are conducted using recommended welding techniques, inspected, and destruction tested for defects according to workplace instructions 
HSS components are refitted using recommended repair methods, materials and equipment, and without causing damage to other systems or components 
Grinding procedures are followed according to OEM or authorised agency and weld material specifications 
Repairs to HSS components are finished to pre-paint condition according to workplace and OEM or authorised agency repair procedures 
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, tagged and reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURVTN028 - Identify and repair high strength steel vehicle components
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AURVTN028 - Identify and repair high strength steel vehicle components

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: